Multiple manufacturers Bill of Materials management
What was the problem ?
This study was conducted due to the component availability and single source limitations of producing from more than one manufacturer.
Component Management
Component availability in different countries
BOM
Management
Inability to select by manufacturer in BOM versions
Multiple Manufacturers
Synchronization of BOM processes within AirTies and within the manufacturer
Version
Restriction
Since BOM Versions were sequential, different versions could not be provided for all manufacturers
Solution
The following steps were taken to address identified issues and improve the efficiency of the Multiple Manufacturers Bill of Management
Meetings with Manufacturers
Meetings were held with the manufacturers to be on the same page
Define the process
To define the process by bringing together all the requirements with the information received
Determine Race Matrix
The RACI Matrix is an important tool for defining responsibilities and avoiding conflict
Bring the flow to life
Ensuring the creation of the tool and increasing efficiency by successfully implementing
Project Team
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Cenk Yılgör
Projec Leader
İbrahim Yorgunoğlu
Coaching
Servet Yüksel
Consulting
Manufacturers PMs
Support
Achievements
Here are some significant benefits of this project that we achieved.
Supply Chain Management
Working effectively with multiple manufacturers enhances supply chain flexibility and builds resilience against potential disruptions while monitoring each stage of the procurement process enables better decision-making and resource allocation.
Standardization and Compliance
A consistent BOM structure that presents the BOMs of different manufacturers in a standardized format ensures coherence across all departments, while compliance with industry standards and regulations minimizes potential legal issues.
Enhanced Communication
Improved collaboration with different manufacturers facilitates easier information sharing and communication through a common system, while enhanced interdepartmental coordination strengthens communication between engineering, production, and procurement teams, leading to more efficient management of processes.
Sustainability
Future flexibility is enhanced by the system’s ability to be easily updated as new manufacturers and parts are added, while centralized data management provides improved analysis and reporting capabilities for monitoring and enhancing performance.